Services

Services

One Stop Turnkey Services

  • Stage 1

    Product Concept Design

    • Turn-key product development
    • Realizing your product concept from the conceptual stage
    • Handled by talented and innovative in-house engineering/design teams
    • Materialize your concept first into breadboard models or prototype designs
    • Analytical and cost evaluation for production feasibility

  • Stage 2

    Product Engineering Design

    • Customer-focused OEM engineering development
    • Assist customers with technical insights by providing opinion, advice and continuous feedback
    • Design products for cost-effective volume manufacturing
    • Develop detailed product design specification with latest design tools
    • Generate engineering design CAD/CAM models and drawings
    • In-house model making to create work-like models
    • Advanced rapid-prototyping (High-speed SLS technology)
    • Model testing and validation

  • Stage 3

    Tooling and EngineeringPilot

    • In-house tools fabrication for seamless assembly
    • State-of-the-art computerized mold making technology integrated with CAD/CAM systems
    • Comprehensive tools debugging support by modern test equipment
    • Product safety and reliability testing (e.g. drop test)
    • Product validation and sampling to optimize product quality

  • Stage 4

    Production Planning and Setup

    • Tight production planning and control to maximize production efficiency
    • Centralized MRP/MRPII information system to keep track of material resources
    • Real-time sharing of information relating to customer orders, material resources, production and shipment schedule
    • Contemporary production techniques used include JIT, demand-flow technology, and statistical process control, etc.
    • Manufacturing process and equipment setup optimized for quality, speed, cost effectiveness and zero-defect manufacturability

  • Stage 5

    Mass Production and Quality Validation

    • Piloting in production environment
    • Final production testing
    • High-volume manufacturing, quick turn-around and fast ramp-up production
    • Flexible and scalable production capacity to meet customer’s volume demands
    • Strict quality assurance and control at different stage of production
    • In-coming material quality inspection (IQC) to ensure acceptable parts
    • In-process quality control by closely monitoring every production processes
    • Finished goods inspection to ensure products adhered to high quality standards
    • Regular product auditing carried out to assure end products meet or exceed customer expectations

  • Stage 6

    Logistics Service and Customer Service

    • Provides vertically integrated manufacturing facilities that offer OEM customers world-class logistic support including product packaging and shipments
    • Short ordering lead time and high shipment adherence
    • Regular reporting on production and shipment status to customers
    • Tight coordination with customers, suppliers, production, and warehouse
    • Customer support and post-production service to respond to customers’ feedback and new purchase order requirements